New
TAU3 true three-phase transformer winding analyser
Enhanced transformer assessment
The TAU3 simplifies maintenance decisions by allowing multiple tests to be performed with a one-time connection.
Increased safety
The one-time connection boosts health and safety of personnel using ladders or bucket trucks to connect to transformers.
Maximised productivity
Spend more time on value-added activities instead of on switching instruments and leads.
About the product
The multifunction TAU3 streamlines transformer testing with a one-time connection for all tests, reducing reliance on multiple instruments and minimising testing time, helping you maximise productivity for fast and accurate maintenance decisions. In addition to routine polarity validation, turns ratio, winding resistance, and demagnetization tests, the TAU3 offers short-circuit impedance and efficiency tests with the same one-time lead connection. Guided by colour-coded leads and clamps with on-screen vectors that match the transformer nameplate, the easy-to-follow setup ensures the right result the first time…just click ‘start’ and let the patent-pending internal shorting and lead compensation do the work!
FAQ / Frequently Asked Questions
With a large power transformer (>100 MVA) you typically require higher excitation voltage and current for accurate and stable turns ratio and winding resistance results. Whatever your application, there is a TAU3 model to meet your needs. All TAU3s come with built in tap changer control for minimising test time on transformers with built-in OLTCs.
Turns ratio is typically the first test performed on a transformer. It is a pass/fail test. If a transformer fails, it is likely there are significant issues that need to be addressed before other tests are performed. If the transformer passes the turns ratio test, winding resistance is logically the next test to verify that the mechanical integrity of connections within the transformer, bushing, and tap changers. A resistance imbalance can lead to faster degradation of the transformer. Always remember to demagnetize the transformer after winding resistance tests! Residual magnetization can cause large inrush currents when the transformer is energized, leading to time-consuming and costly nuisance tripping of protection systems.
When you have questionable results, the next step is to check that the connections from the test set to the transformer are clean and tight. After this, customers often question the reliability/accuracy of the test set. Megger has portable reference devices, the TRS1 and TOS1, for field verification of instrument performance, providing confidence that the correct transformer maintenance decisions can be made.
Short circuit impedance tests, otherwise known as leakage reactance tests, verify that the transformer winding and core have not physically moved. In the past, performing this test required disconnecting leads used for TTR or winding resistance tests and applying a physical short between the secondary terminals of the transformer. Challenges with selecting an appropriately sized short (large cross section cable or busbar) and making solid connections to transformer secondary bushings, have prevented this from becoming a routine test. With the TAU3’s patent-pending internal shorting arrangement, the short circuit impedance test uses the same connections as the turns ratio and winding resistance tests. There is no need to change lead connections!
The TAU3 provides data in three formats. Reports of the tests performed are available as Excel or PDF files. These can be used as evidence of work completed and transformer assessment. Also created is a json file. This contains asset and test information and can be used to move data from one TAU3 test set to another or for import into a data management system, such as PowerDB Lite.
Further reading and webinars
Related products
Troubleshooting
- Ensure the power cord is connected to the device
- Ensure the power cord is connected to an appropriate outlet
- Ensure the power switch is set to the on position
- Check that the leads connected to the TAU3
- Check that the leads are connected to the transformer and connected to the correct phases
Interpreting test results
Turns ratio results should be within 0.5% of nameplate values. The TAU3 allows the operator to input the primary and secondary voltages (or currents if testing CTs) and shows the percentage error on screen.
Winding resistance results should be within 2% when compared phase to phase. If winding resistance results exceed 2% error, ensure that the correct current and stability time are being used. When testing delta windings, it is important to allow sufficient stabilization time. If measurements are not allowed long enough to stabilize, results may not be accurate. This is typically a problem on larger transformers and transformers with derated tertiaries.
Demagnetization is an important step after winding resistance tests. These tests saturate the transformer core with DC voltage and use DC current to perform measurements. This magnetizes the transformer core. If this magnetization is not removed after testing, the transformer may be subjected to large inrush currents when reenergized. This could cause protection equipment to trip and lead to significant amounts of time being wasted trying to determine the root cause of the trip – which could have been avoided! The TAU3 displays before and after magnetic remanence, ensuring that the transformer is in the proper state to be reenergized.
Short circuit impedance values should be within 3% of nameplate values. The TAU3 allows the operator to input nameplate KVA and Z% and will display the measured percentage error on screen.
Efficiency is a critical consideration for all transformers, especially those used in distribution. With tens of millions of distribution transformers in use worldwide, poor transformer efficiency represents the biggest potential loss of revenue. When considering which transformers should continue in service, efficiency is an important metric alongside electromechanical reliability. The TAU3 displays the load and no-load losses, and efficiency of transformers to aid comparative fleet analysis.
User guides and documents
Software and firmware updates
TAU3
TAU3 1.2.0.9 Release Notes can be downloaded here